Engineer your clothing drops.

The data-driven production infrastructure that mitigates risk, bulletproofs your techpacks, and protects your supply chain.

We design, produce, and deliver your entire merch line — concept to customer — so you never have to build a team.

See how it works →

Trusted at scale. Proof, not promises.

Lancelot Design Labs is the design and production engine behind BJJFanatics Gear — the merchandise arm of the world's largest BJJ instructional platform.


500+
Designs Delivered
60+
Monthly SKUs
7
Product Categories
0
Missed Deadlines in 2024

You have the audience.
You don't have the infrastructure.

You've built something people care about. A following. A brand. A community. Now you want to turn that into product — but the gap between "cool idea" and "product on shelves" is a department-sized problem.

To get there, you'd need:

  • A designer who actually understands sublimation sportswear
  • A factory relationship — and someone who speaks the language
  • Techpack engineering, colorway systems, production file prep
  • Quality control that catches problems before they ship
  • Ad creative, product photography, marketplace listings
  • An operational system to track every piece across the pipeline

That's not a freelancer. That's a department.

Running an academy? Your students want to rep your brand. You've thought about custom gear — maybe even tried it. But minimum orders, design costs, factory back-and-forth... that's not your job. It's ours.

We already run the biggest operation
in combat sports.

"I don't think about production anymore. I just approve what I like and it shows up on the store." — Bernardo Faria, BJJFanatics

Most studios decorate.
We engineer.

Who We Are

"A design studio cares about the deliverable. We care about the outcome."

We don't make pretty files. We build product operations that generate revenue. The deliverable is a side effect of the system.

How We Work

"We don't guess. We go find out."

Colorway selection, supplier choice, design direction — every decision is backed by data, testing, and production intelligence. Not taste. Not trends. Evidence.

Why It Matters

"We make it right."

Production goes sideways? We don't point fingers. We fix it. Transparently. Your brand reputation is ours — and we protect it like our own.

One team. Every skill. Zero guesswork.

Design
  • Custom apparel design (sublimation, cut & sew)
  • Colorway systems & seasonal planning
  • Techpack creation (factory-ready)
  • AI-powered design generation + human refinement
Production
  • Factory sourcing & relationship management
  • Quality control & file verification
  • Order tracking & delivery coordination
  • Production timeline management
Growth
  • Product photography & lifestyle shoots
  • Ad creative (static + video)
  • Marketplace listing optimization
  • Monthly performance reporting

All of this — for less than the cost of one full-time designer.

Build a department — or hire us.

Building In-House With Lancelot
Senior designer: $5-8K/mo✓ Included
Production manager: $4-6K/mo✓ Included
Factory sourcing: months of trial & error✓ Day one
Ad creative team: $3-5K/mo✓ Included
QC process: you build it✓ Battle-tested
Total: $12-19K/mo + 6 months to rampStarting at a fraction of that

Proof, not promises.

Case Study — BJJFanatics Gear

The Challenge

Bernardo Faria wanted a full merchandise operation for BJJFanatics. No design team. No production pipeline. No operational infrastructure. Just the brand and the audience.

What We Built

  • Complete design-to-delivery pipeline
  • 7 product categories (rashguards, shorts, gis, spats, hoodies, t-shirts, accessories)
  • AI-assisted design system producing 60+ SKUs/month
  • Automated quality control and file verification
  • Full ad creative production

The Result

  • A fully operational merchandise business
  • Running on Lancelot infrastructure
  • Zero full-time hires on the client side
  • 500+ designs delivered and counting
  • 0 missed deadlines in 2024

Three steps. Seven days. You're live.

01

Strategy Call (Free)

We learn your brand, your audience, and your goals. Within 24 hours, you get a custom proposal with product recommendations, pricing, and timeline.

02

Onboarding Sprint (7 days)

We set up your brand kit, create your first designs, source your factory options, and build your operational pipeline. By day 7, you have designs ready for approval and a production path to shelves.

03

You Approve, We Execute

Every month, we deliver 25+ designs, manage production, create content, and run ads. You approve what you like. We handle everything else.

Frequently Asked Questions

No. That's the whole point. We manage the factory, the techpacks, the QC, and the delivery. You never touch it.

Great. We can work alongside them or replace them entirely. Most clients find that our AI-powered volume + design intelligence replaces 2-3 people.

We specialize in combat sports (BJJ, MMA, Muay Thai, wrestling), but our infrastructure works for any sublimation sportswear brand.

First designs in 7 days. Production-ready files in 14. Product on shelves depends on your factory's lead time (typically 30-45 days from order).

You do. 100%. Every design we create belongs to your brand.

Your audience is waiting for your product.

Stop guessing. Stop hiring. Stop waiting.
We build your product operation in 7 days. You press start.

✓ We'll be in touch within 24 hours. Check your email!